Campus boiler plant replacement & electric upgrades.

Overview

The project involved replacing aging boilers, upgrading critical utility infrastructure and ensuring compliance with local and federal VA requirements. Our team provided a comprehensive suite of design services, including:

• Preliminary concepts and layouts
• Program development
• Investigative services
• Preparation of contract drawings and specifications
• Cost estimating services

Scope and challenges

Existing systems investigation

• Detailed assessment of steam and condensate piping and boiler plant equipment
• Upgrades to campus switchgear for the Central Utility Plant and transformers
• Integration of a new backup generator for the boiler plant

VA design guideline adherence

• Coordination with the Albany VA engineering team for full compliance
• Resolution of issues outside the original scope (e.g. boiler plant chimney stack to meet air quality standards) — without requiring a change order

Innovative solutions

• 3D Revit modeling. Comprehensive model of the existing boiler plant and all piping — significantly improved the quality and clarity of design documents.
• Proactive collaboration. Frequent engagement with the Albany VA engineering team prevented delays and cost overruns.
• Advanced design. New piping designed to replace the existing system with full engineering calculations and precise construction estimates.

Key outcomes

• Cost efficiency. Resolving issues like the non-compliant chimney stack during design avoided costly change orders.
• High-quality documentation. The 3D Revit model reduced miscommunication and minimized errors during construction.
• Compliance and coordination. Project adhered to all VA design guidelines and federal requirements.
• Enhanced infrastructure. The new boiler plant design ensures long-term reliability, safety and efficiency.